Exclusive catalog of custom architectural decor on white abstract background blocks.
Your essential design
& specification catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

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Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!

Exclusive catalog of custom architectural decor on white abstract background blocks.
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Premium architectural shade structures

Custom Pergolas & Arbors

A lightweight solution for your garden space

90%
Lighter than timber/stone
ASTM E84
Fire safety-rated materials
100%
Custom seamless integration
CSI MasterFormat
30+ options
Request more info

Ultralight EPS Core

Polyurea Hard Coat

Class A Fire-Rated

IBC 2024 Compliant

Internal Steel Core

Pre-Wired LED Channels

Who do we help

Our systems add style and functionality to the area surrounding a building. This will appeal to professionals and homeowners who value reliability, precision, and durability. Focusing on the client’s specific needs, we provide complete engineering flexibility.

Icon For Commercial OwnersDevelopers, owners, and HOA boards

If you want to deliver a marketable project, we’ll help you do just that. Our custom shade structures dramatically reduce TCO. Their durability increases the property’s resale value because they don’t need frequent repainting or repairs.

$0
Annual wood repainting and refinishing costs
Icon For Architects DesignersArchitects, engineers, and contractors

You aim to complete a project in compliance with IBC 2024 standards. We provide you with predictable structural connections, reduced floor load, and the ability to integrate engineering elements for future systems (such as recessed lighting).

1-Day
On-site assembly time for pre-cut kits
Icon For DevelopersResidents and communities

You want to enjoy the comfort of the outdoors right outside your home. Our pergolas will give you that experience: they won’t rot or develop mold. We integrate built-in UV protection to create the perfect relaxation area.

20+
Years of maintenance-free sun protection

From Design Concept to Finished Architecture

General Information

Products

Execution

Technical Data

Engineering & Compliance

Eps Foam Insulation Size, Density & R-Value

Polyurethane (Pu) Foam Insulation

Fire Safety Material Submittal

Eps Safety Data Sheet

Wind Load Performance Material Submittal

EPS architectural shapes that look like stone — without the weight, cost, or structural engineering.
Built to spec, installed in hours.
01 Arcade Colonnade Systems

Product Range

Custom Pergolas & Arbors

Service Range Group Tabs
PAS 001

PAS 001

PAS 002

PAS 002

PAS 003

PAS 003

PAS 004

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PAS 006

PAS 007

PAS 007

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PAS 008

PAS 009

PAS 009

PAS 010

PAS 010

PAS 011

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PAS 025

PAS 024

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PAS 028

PAS 028

PAS 029

PAS 029

PAS 030

PAS 030

PAS 031

PAS 031

PAS 032

PAS 032

Service Range Style Tabs

Sizes

Size Guide

Length (L), footWidth (W), inHeight (H), in
4648
4660
8848
8860
121048
121060
161260
161272
201460
201472
241660
241672

Finishes

Textures & Colors

All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.

Each of our decorative architectural foam products is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

Principle Card
SandblastSandblast

Fine, uniform aggregate. Replicates the clean, etched look of sandblasted masonry. Fully paintable.

FreestyleFreestyle

Hand-troweled, organic movement. Perfect for Old World, Mediterranean, or custom rustic facades. Fully paintable.

QuarzputzQuarzputz

Classic rilled stucco texture. Engineered to seamlessly match standard EIFS exterior systems. Fully paintable.

SandpebbleSandpebble

Medium-to-heavy aggregate. Delivers a robust, traditional stucco profile that hides surface imperfections. Fully paintable.

Sandpebble FineSandpebble fine

Tight, subtle aggregate. A versatile, low-profile texture that balances masonry realism with a refined finish. Fully paintable.

MojaveMojave

Deep, rugged relief. Creates strong shadow lines for a bold, heavy-masonry aesthetic. Fully paintable.

FinesseFinesse

Sophisticated, micro-stipple texture. Provides a premium, understated finish for high-end residential or commercial designs. Fully paintable.

CoralCoral

Deep, heavily pitted texture. Recreates the dramatic, organic look of natural volcanic rock or weathered marine coral reefs. Fully paintable.

Coral LightCoral Light

Subtle, moderately pitted texture. Offers a softer, more refined version of the classic coral finish with a balanced, natural depth. Fully paintable.

Our material vs Competitors

Property
Our Material (EPS)
Wood
Concrete
Polyurethane
Fiberglass
Weight
Very lightweight
Medium
Very heavy
Light
Light
Thermal Insulation
Excellent
Moderate
Poor
Excellent
Good
Moisture Resistance
High (does not absorb water)
Low (absorbs moisture)
Medium
High
Medium
Durability
Long-lasting, stable
Can rot or warp
Very durable
Durable
Fragile over time
Fire Behavior
Melts under high heat
Burns
Fire-resistant
Flammable (treated variants available)
Non-combustible
Ease of Installation
Easy, fast, low labor cost
Moderate
Difficult, labor-intensive
Moderate
Requires protection gear
Customization
Highly customizable shapes & sizes
Limited
Very limited
Moderate
Limited
Cost
Affordable
Medium to high
High
High
Medium

Why choose us

Value / Service
Our company
Competitors
Free Design Support
Included in every project
Usually not available
Product Customization
Fully customized solutions
Limited options
Engineering Consultation
Direct access to engineers
Rare or paid
Unique Prototype Development
Yes, tailored prototypes
Not offered
Personal Project Manager
Dedicated manager for each client
Not standard
Speed of Production
Fast turnaround
Slower processes
Client Support
Ongoing support at all stages
Limited after-sales support
Flexibility
Tailored to any client requirements
Standard solutions only

Let’s bring your vision to life

How to Order Custom Pergola & Arbor Systems

From architectural CAD submittals to ready-to-mount kits—our engineering workflow guarantees exact structural connections, IBC 2024 compliance, and zero field cutting.

It all begins with a deep dive into your project. We work as your technical partner to transform creative intent into a solid, actionable plan.

  • Analyze your inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a technical blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
Contact us via WhatsApp

We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a detailed 3D visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a transparent, itemized proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain complete control for final approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
Contact us via WhatsApp

This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with robotic accuracy: Our state-of-the-art CNC hot-wire machines carve your architectural elements with flawless precision, matching your approved 3D models to the exact specification.
  • Armor for a century of performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify through rigorous quality control: Every single piece undergoes a multi-point inspection to ensure it meets our exact standards for shape, finish, and structural integrity.
Contact us via WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with secure, custom crating: We build specialized shipping crates for every project, guaranteeing your elements arrive in pristine, ready-to-install condition.
  • Streamline your installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support your crew to the finish line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Contact us via WhatsApp

It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.

  • Analyze your inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a technical blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
Contact us via WhatsApp

We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a detailed 3d visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a transparent, itemized proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain complete control for final approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
Contact us via WhatsApp

This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with robotic accuracy: Our state-of-the-art CNC hot-wire machines carve your architectural elements with flawless precision, matching your approved 3D models to the exact specification.
  • Armor for a century of performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify through rigorous quality control: Every single piece undergoes a multi-point inspection to ensure it meets our exact standards for shape, finish, and structural integrity.
Contact us via WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with secure, custom crating: We build custom shipping crates for your elements, ensuring they arrive on-site in perfect, ready-to-install condition.
  • Streamline your installation: Your pieces are delivered pre-assembled, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support your crew to the finish line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Contact us via WhatsApp

Our project gallery

Custom Pergolas 1Custom Pergolas 4Custom Pergolas 7Custom Pergolas 10

Client testimonials

From your first idea to the final installation — our process is clear, fast, and designed to make every detail simple.

We designed a pool pavilion with a large pergola roof structure, and the client wanted heavy timber styling without the maintenance that comes with real cedar in this climate. Decorative Architectural Shapes built the beams and posts around an internal steel frame, and our engineer signed off on the wind load calculations without modification.

Priscilla O.Scottsdale, AZ, | Architect

Cedar pergolas at our resort properties were needing refinishing every couple of years just to keep them from graying and splitting in the sun. We replaced the pergola structures at two properties with these, and the maintenance line item for that amenity has basically disappeared.

Bruce H.Paradise Valley, AZ, | Developer

We wanted an arbor over our garden gate that would hold up to full sun without the wood drying out and cracking every summer. This one still looks new after two seasons, and the finish hasn’t faded at all.

Marguerite T.Sedona, AZ, | Homeowner

Pergola installs are usually a full carpentry job with a lot of on-site cutting. This kit arrived with the posts and beams pre-cut to the design, and the internal steel frame made anchoring to the footings easier. We had the whole structure up in a day.

Curtis D.Amarillo, TX, | General contractor

The pergola over our community pool deck had wood beams that were splitting and dropping splinters onto the deck below, which was becoming a liability concern. The replacement structure has been up through a full summer without any issues, and residents have commented on how much better it looks.

Yolanda B.Mesa, AZ, | HOA board member

We were designing an outdoor dining structure for a winery where the client wanted a substantial timber-look pergola without the ongoing maintenance of real wood in a vineyard setting. The beams matched our design drawings exactly, and the steel-reinforced posts met the load requirements specified by our structural engineer.

Devin F.Napa, CA, | Landscape architect

Let’s bring your vision to life

FAQ

See more

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The art of shade: how pergolas & arbor systems are transforming garden architecture

In modern architecture, custom pergolas have evolved beyond simple sunshades. Today, they are complex engineering structures made from cutting-edge materials, capable of blending into the landscape design of any style.

Pergolas are outdoor structures that create a functional space for relaxation and socializing near the home. A smaller, similar structure with an arched top is called an arbor. Such structures are typically placed at the entrance or to separate two areas along a path.

Custom Pergolas 7

Why modern pergolas require an engineering approach

The history of pergolas has its roots in the Mediterranean, where they were used to support vineyards and create cool walkways. However, in the modern climate of the United States, traditional approaches to building pergolas out of wood or stone often fail.

For example, wooden structures suffer the most from Florida’s tropical humidity: the components absorb moisture, increasing the risk of rot and mold growth. Concrete and stone structures are not suitable for those seeking a temporary solution for their garden. They are often too heavy, placing an undue load on a building’s facade or a patio’s foundation. Furthermore, it’s difficult and expensive to recreate intricate shapes from such materials, whether it’s arches, curved beams or Corinthian capitals. Such projects require the involvement of sculptors or the fabrication of special molds.

Decorative Architectural Shapes offers a modern solution that streamlines the creation and installation of such garden structures. Our colonnade arcade systems and pergolas are manufactured using high-density EPS and industrial polyurea. This combination makes the systems highly durable against daily wear and tear.

Custom Pergolas Header 1

What our products are made of

We create products by combining advanced technical expertise with a personalized approach. We always tailor our solutions to meet each client’s specific needs. Here’s what makes our systems unique:

  • Core. We use Architectural Grade EPS, which allows us to create any shape — from massive timber-style beams to elegant classical designs. The internal structure of each element can be reinforced with composite or metal inserts if the project requires it.
  • Protective coating. The outer layer is made of polyurea. This coating has a Shore D 60 hardness rating, making it resistant to impacts, unpredictable weather conditions, and even mechanical damage. We ensure the integration of engineered protection against moisture and UV rays.
  • Finishing. We perform manual calibration of complex engineering assemblies and textured surfaces to mimic natural materials. The result is seamless transitions that look like the work of a carpenter or stonemason, rather than a manufacturing machine.
Custom Pergolas 12

Why choose polymer pergola systems over wood or concrete?

  1. Reduced dead load. A wooden pergola requires sturdy support posts. Our system is about 10 times lighter, which makes it possible to integrate hidden features (embedded components, lighting fixtures) into the structure without compromising strength.
  2. Lower TCO. A wooden pergola requires painting and mold prevention. The polyurea coating is inert — it minimizes moisture absorption and retains its color for years.
  3. Installation speed. We use specially engineered grooves for quick assembly. A two-person crew can assemble the structure in just a few hours, saving you on labor costs.
  4. Visual aesthetics. Thanks to 3D modeling, we achieve architectural precision in every element. You won’t see any uneven joints or screw heads — all fasteners are hidden.
Custom Pergolas 1

We can implement any style

The beauty of EPS pergola systems is that they can be easily adapted to match your home’s style right from the planning stage. Does your project call for a classic look? We’ll complement your pergola with Tuscan or Corinthian columns.

Looking for modern minimalism? We’ll create a pergola with clean, graphic lines. Our artisanal approach ensures that the architect’s vision is preserved, as we don’t limit the architect to catalog sizes but work specifically on your custom project.

Exclusive catalog of custom architectural decor on white abstract background blocks.
Your essential design
& specification catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

Download Free Catalog
Let's build something great together

Have a project in mind?

Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!

Get a free catalog

Let's connect! Send us a message, and we'll get back to you as soon as possible.

or get a printed catalog
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