Exclusive catalog of custom architectural decor on white abstract background blocks.
Your essential design
& specification catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

Download Free Catalog
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Have a project in mind?

Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!

Exclusive catalog of custom architectural decor on white abstract background blocks.
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Premium architectural carvings and decorative ornaments

Custom Rafter Tails & Knee Braces

A perfectly finished facade without excessive structural load.

90%
Lighter than carved wood/stone
ASTM E84
Fire safety rated materials
100%
Customizable textures & dimensions
Appliques Onlays AO 001
Appliques Onlays AO 002
Appliques Onlays AO 003
CSI MasterFormat
30+ options
Request more info

Ultralight EPS Core

Polyurea Hard Coat

Class A Fire-Rated

Bespoke CNC Carving

Zero-Chip Impact Armor

20-Year Factory Warranty

Who do we help

An attractive appearance combined with structural reliability — that’s what our architectural elements offer. And most importantly, we always tailor our solutions to the client’s needs.

Icon For Commercial OwnersDevelopers, owners, and HOA boards

Deliver a premium-class project while maintaining a low TCO — our protective-coated expanded polystyrene structures make this possible. Our rafter tails withstand a wide range of weather conditions, from humidity to intense sunlight. They have a long service life and require minimal maintenance — a feature that increases the property’s resale value.

-60%
Cost vs hand-carved wood millwork
Icon For Architects DesignersArchitects, engineers, and contractors

With us, you can complete your project faster and more easily while complying with ASTM standards. We provide an instant check of the installation diagram for compatibility with the building’s structure.

15-Min
Adhesive mounting time per casing
Icon For DevelopersResidents and communities

A prestigious-looking home that inspires joy, pride, and a desire to return — our decorative elements play a significant role in creating this atmosphere. They provide an aesthetically pleasing appearance, require no maintenance, and convey a sense of reliability.

20
Years of official factory warranty

From Design Concept to Finished Architecture

General Information

Products

Execution

Technical Data

Engineering & Compliance

Eps Foam Insulation Size, Density & R-Value

Polyurethane (Pu) Foam Insulation

Fire Safety Material Submittal

Eps Safety Data Sheet

Wind Load Performance Material Submittal

EPS architectural shapes that look like stone — without the weight, cost, or structural engineering.
Built to spec, installed in hours.
01 Carved Corbels

Product Range

Custom Rafter Tails & Knee Braces

Service Range Group Tabs
RTKB 024

RTKB_024

Service Range Style Tabs

Sizes

Size Guide

Length (L), footWidth (W), inHeight (H), in
4648
4660
8848
8860
121048
121060
161260
161272
201460
201472
241660
241672

Finishes

Textures & Colors

All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.

Each of our decorative architectural foam products is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

Principle Card
SandblastSandblast

Fine, uniform aggregate. Replicates the clean, etched look of sandblasted masonry. Fully paintable.

FreestyleFreestyle

Hand-troweled, organic movement. Perfect for Old World, Mediterranean, or custom rustic facades. Fully paintable.

QuarzputzQuarzputz

Classic rilled stucco texture. Engineered to seamlessly match standard EIFS exterior systems. Fully paintable.

SandpebbleSandpebble

Medium-to-heavy aggregate. Delivers a robust, traditional stucco profile that hides surface imperfections. Fully paintable.

Sandpebble FineSandpebble fine

Tight, subtle aggregate. A versatile, low-profile texture that balances masonry realism with a refined finish. Fully paintable.

MojaveMojave

Deep, rugged relief. Creates strong shadow lines for a bold, heavy-masonry aesthetic. Fully paintable.

FinesseFinesse

Sophisticated, micro-stipple texture. Provides a premium, understated finish for high-end residential or commercial designs. Fully paintable.

CoralCoral

Deep, heavily pitted texture. Recreates the dramatic, organic look of natural volcanic rock or weathered marine coral reefs. Fully paintable.

Coral LightCoral Light

Subtle, moderately pitted texture. Offers a softer, more refined version of the classic coral finish with a balanced, natural depth. Fully paintable.

Our material vs Competitors

Property
Our Material (EPS)
Wood
Concrete
Polyurethane
Fiberglass
Weight
Very lightweight
Medium
Very heavy
Light
Light
Thermal Insulation
Excellent
Moderate
Poor
Excellent
Good
Moisture Resistance
High (does not absorb water)
Low (absorbs moisture)
Medium
High
Medium
Durability
Long-lasting, stable
Can rot or warp
Very durable
Durable
Fragile over time
Fire Behavior
Melts under high heat
Burns
Fire-resistant
Flammable (treated variants available)
Non-combustible
Ease of Installation
Easy, fast, low labor cost
Moderate
Difficult, labor-intensive
Moderate
Requires protection gear
Customization
Highly customizable shapes & sizes
Limited
Very limited
Moderate
Limited
Cost
Affordable
Medium to high
High
High
Medium

Why choose us

Value / Service
Our company
Competitors
Free Design Support
Included in every project
Usually not available
Product Customization
Fully customized solutions
Limited options
Engineering Consultation
Direct access to engineers
Rare or paid
Unique Prototype Development
Yes, tailored prototypes
Not offered
Personal Project Manager
Dedicated manager for each client
Not standard
Speed of Production
Fast turnaround
Slower processes
Client Support
Ongoing support at all stages
Limited after-sales support
Flexibility
Tailored to any client requirements
Standard solutions only

Let’s bring your vision to life

How to Order Custom Rafter Tails & Knee Braces

From eave line specs to jobsite delivery—our engineering workflow guarantees exact timber-look profiles, zero roof dead-load issues, and rapid framing attachment.

It all begins with a deep dive into your project. We work as your technical partner to transform creative intent into a solid, actionable plan.

  • Analyze your inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a technical blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
Contact us via WhatsApp

We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a detailed 3D visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a transparent, itemized proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain complete control for final approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
Contact us via WhatsApp

This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with robotic accuracy: Our state-of-the-art CNC hot-wire machines carve your architectural elements with flawless precision, matching your approved 3D models to the exact specification.
  • Armor for a century of performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify through rigorous quality control: Every single piece undergoes a multi-point inspection to ensure it meets our exact standards for shape, finish, and structural integrity.
Contact us via WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with secure, custom crating: We build specialized shipping crates for every project, guaranteeing your elements arrive in pristine, ready-to-install condition.
  • Streamline your installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support your crew to the finish line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Contact us via WhatsApp

It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.

  • Analyze your inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a technical blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
Contact us via WhatsApp

We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a detailed 3d visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a transparent, itemized proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain complete control for final approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
Contact us via WhatsApp

This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with robotic accuracy: Our state-of-the-art CNC hot-wire machines carve your architectural elements with flawless precision, matching your approved 3D models to the exact specification.
  • Armor for a century of performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify through rigorous quality control: Every single piece undergoes a multi-point inspection to ensure it meets our exact standards for shape, finish, and structural integrity.
Contact us via WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with secure, custom crating: We build custom shipping crates for your elements, ensuring they arrive on-site in perfect, ready-to-install condition.
  • Streamline your installation: Your pieces are delivered pre-assembled, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support your crew to the finish line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Contact us via WhatsApp

Our project gallery

Decorative Rafter Tails 1Decorative Rafter Tails 4Decorative Rafter Tails 7Decorative Rafter Tails 10

Client testimonials

From your first idea to the final installation — our process is clear, fast, and designed to make every detail simple.

We were designing a mountain lodge with deep eaves and wanted exposed rafter tails and knee braces without adding real timber weight at the eave line. Decorative Architectural Shapes manufactured the pieces from EPS with a Polyurea coating, and the installers secured them directly to the eave board and the load-bearing frame behind it. From the ground, they look like solid wood, and we didn’t have to adjust our roof framing calculations to account for the extra dead load.

Nathaniel C.Boulder, CO | Architect

We build Craftsman-style homes across a few subdivisions, and real timber rafter tails were turning into a maintenance complaint two years after closing, mostly rot and checking at the exposed ends. Switching to the EPS and Polyurea versions took that callback category off our list entirely. The look is so similar that buyers touring model homes don’t ask about the difference.

Martin O.Reno, NV | Developer

Our craftsman bungalow had plain boxed eaves, and we wanted the exposed rafter tail and knee brace look without hiring a carpenter to hand-cut new timber ends. Installation took just one weekend, and the house finally looks the way it should have from the start.

Melissa B.Spokane, WA | Homeowner

Installing these components is simple once you know the fastening pattern. We secured each rafter tail directly into the structural framing behind the fascia board rather than trying to attach anything to the soffit, and every piece lined up with the spacing on our plans. So far, we haven’t had a single complaint about this work.

Paul D.Bend, OR | General contractor

The clubhouse roofline in our community had wooden rafter tails that were rotting at the tips, and replacing them one at a time in real timber was getting expensive. We completely rebuilt the entire eaves line using expanded polystyrene, and since then, the board has not had to allocate funds for this repair.

Harold A.Tampa, FL | HOA board member

On a 1930s bungalow restoration, the original rafter tails were too far gone to save. It would have taken too long to fabricate a hand-carved solid wood profile. We sent the request to Decorative Architectural Shapes, and they manufactured parts that matched the original as closely as possible, which were secured into the existing framing behind the eaves. The Historic Preservation Commission raised no objections.

Corinne B.Asheville, NC | Restoration specialist

The garden-style apartment complex I manage has exposed rafter tails on every building, and half of them were splitting at the ends from years of sun exposure. We’re replacing them building by building, and the ones we’ve finished haven’t needed any attention since installation.

Vanessa KimBoise, ID | Property manager

Our lodge-style restaurant has a rustic wood look, and the real rafter tails on the front porch were starting to split from the sun exposure up here. The replacements match the look of the existing wood so closely that our regular customers didn’t notice the difference. I would have mistaken them for wood myself if I hadn’t known exactly what they were made of.

Gary W.Tallahassee, FL | Business owner

Let’s bring your vision to life

FAQ

See more

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The art of roofing you didn’t know: rafter tails & knee braces in architecture

In the classical architectural tradition, rafter tails and knee braces are elements that complement the roof structure, making it not only functional but also visually striking. Historically, rafters extending beyond the wall line were a necessary element: they protected the masonry from rainwater. But over time, they began to be adorned with carvings, creating recognizable styles, from elegant Victorian forms to rugged timber-frame beams.

Decorative Rafter Tails 4

For aesthetics and more: why use decorative rafter tails?

In modern architecture, the use of decorative rafter tails and knee braces serves several purposes:

  1. Visual completion. Without a decorative finish, the roof looks unfinished. Brackets visually support the overhang, creating a sense of thoughtfulness and reliability.
  2. Style consistency. These roof elements are the quickest way to give a home a farmhouse, Craftsman, or classic cottage feel.
  3. Balance of proportions. Sizable rafter tails visually elongate the roof’s silhouette, making the house appear more “grounded” and harmonious. This design technique is especially important for modern, wide-span designs.
Rafter Tails Header 1

Don’t underestimate the importance of material selection

We’re used to seeing roof support elements made of wood or concrete. However, these materials pose serious engineering risks, which are particularly evident when alternatives are available.

For example, natural wood exposed to the open air is inevitably subjected to moisture. Wooden structures begin to rot and crack, become a haven for wood-boring insects, and, on top of that, require painting approximately every 2–3 years. Concrete elements are generally too heavy, requiring the design of costly concealed steel beams. Some contractors take a risk and turn to cheap foam alternatives. However, without a professional coating, such items quickly deteriorate when exposed to UV radiation and accidental impacts.

Decorative Architectural Shapes offers a smart engineering solution: premium-quality brackets and rafters made of EPS or PU with a 60–100 mil layer of industrial polyurea as a protective coating. This technology makes it possible to produce elements of a consistent length without joints, precisely tailored to the facade’s dimensions. The result is truly eye-catching for both the contractor and the customer, with a clean and aesthetically pleasing look.

Rafter Tails Header 3 Horizontal

The nuances of an engineering approach

Our products are the result of in-depth research into materials:

  • Core. Thanks to their dense texture, the base materials offer excellent thermal insulation and optimal rigidity. We fully adapt our designs to accommodate the customer’s concealed utilities. For example, if you want to integrate lighting inside the beams, our products make this possible.
  • Polyurea coating. This layer provides protection, ensuring impact- and water-resistance and waterproofing. We also offer the option to embed utility channels directly into the body of the product. Unlike EIFS systems, it doesn’t crack during roof deflection or thermal expansion.
  • Hand-finishing. Each element undergoes manual calibration of complex engineering assemblies. This ensures a perfect, gap-free joint in the final product.

Our manufacturing technologies provide engineered protection against moisture, mold, and UV radiation. With this method, the building’s appearance can be preserved for over 50 years. In addition, we help architects avoid mistakes by offering an instant check of the installation plan for compatibility with the building’s structure.

Decorative Rafter Tails 7

Project integration

Design solutions from Decorative Architectural Shapes blend harmoniously into any facade system. Whether it’s stucco, brick, or siding — our knee braces and rafter tails are easy, quick, and secure to install. This quality will be appreciated by industry professionals who understand that in architecture, it’s not just form that matters, but also durability.

When you work with us, you’ll find a partner who is sincerely interested in the success of your project and for whom no architectural challenge is insurmountable.

Exclusive catalog of custom architectural decor on white abstract background blocks.
Your essential design
& specification catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

Download Free Catalog
Let's build something great together

Have a project in mind?

Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!

Get a free catalog

Let's connect! Send us a message, and we'll get back to you as soon as possible.

or get a printed catalog
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